Preview

Research Bulletin by Russian Maritime Register of Shipping

Advanced search

Prospects for the development of additive manufacturing in shipbuilding

EDN: PCFBYU

Abstract

This review article provides a comprehensive analysis of the current status, technological capabilities, and prospects for the implementation of additive manufacturing (AM) in the shipbuilding industry. It systematizes and compares global and Russian experience with additive technologies, focusing on identifying the most in-demand materials and technological solutions for the production and repair of ship components. Particular attention is paid to the metallurgical aspects of AM: the structural formation and properties of metallic materials synthesized using additive methods are examined in detail. The paper examines the typical defect types inherent in additive manufacturing and proposes scientifically based approaches to minimizing them and managing quality. The paper systematizes the key technological limitations, economic, and regulatory barriers hindering the implementation of additive manufacturing in shipbuilding, and develops strategic initiatives and approaches for overcoming them, based on the development of the regulatory framework, materials science, and post-processing technologies. It has been demonstrated that the further evolution of additive technologies and the associated materials science framework has the potential to transform traditional approaches to the design and manufacture of marine engineering products. This paves the way for significantly improving the operational efficiency of ships, reducing production time and costs, and optimizing spare parts logistics throughout all stages of the shipbuilding product lifecycle.

About the Authors

T. V. Kosyreva (Knyazyuk)
NRC Kurchatov Institute — CRISM Prometey
Russian Federation

PhD

191015 St. Petersburg, Shpalernaya ul., 49



O. V. Fomina
NRC Kurchatov Institute — CRISM Prometey
Russian Federation

DSc

191015 St. Petersburg, Shpalernaya ul., 49



A. V. Il'in
NRC Kurchatov Institute — CRISM Prometey
Russian Federation

DSc

191015 St. Petersburg, Shpalernaya ul., 49



S. M. Kordonets
Russian Maritime Register of Shipping
Russian Federation

Chief Specialist-Expert

191186 St. Petersburg, Millionnaya ul., 7A



References

1. DebRoy T., Wei H.L., Zuback J.S., Mukherjee T. et al. Additive manufacturing of metallic components — Process, structure and properties. Progress in Materials Science. 2018. Vol. 92. P. 112–224.

2. Herzog D., Seyda V., Wycisk E., Emmelmann C. Additive manufacturing of metals. Acta Materialia. 2016. Vol. 117. P. 371–392.

3. Frazier W.E. Metal additive manufacturing: a review. Journal of Materials Engineering and Performance. 2014. Vol. 23, No. 6. P. 1917–1928.

4. Aleksandrov M.V., Solntsev N.N., Veber A.V., Zubarev Yu.M., Barsukov V.A. General modernization and development trends of shipbuilding enterprises. Sudostroenie [Shipbuilding]. 2021. No. 5(858). P. 39–42. (In Russ.)

5. Savchenko O.V., Polovinkin V.N. Current state, problems and prospects for development of domestic shipbuilding industry. Sudostroenie [Shipbuilding]. 2022. No. 3(862). P. 3–10. (In Russ.)

6. Sözen A., Neşer G. A critical systematic scoping review on the applications of additive manufacturing (AM) in the marine industry. Polymers. 2025. Vol. 17(1). P. 4.

7. Kotov V.S. Additive technologies in world shipbuilding industry: application experience. Sudostroenie [Shipbuilding]. 2020. No. 6(853). P. 34–37. (In Russ.)

8. Dektyarev A.V., Morozov V.N. Additive technologies in the shipbuilding industry and prospects for their development. Marine Intellectual Technologies. 2017. No. 4(38), vol. 2. P. 76–82. (In Russ.)

9. Armanfar A., Taşmektepligil A., Kiliç R.T., Demiret S. et al. Embedding lattice structures into ship hulls for structural optimization and additive manufacturing. Ocean Engineering. 2024. Vol. 301. P. 117601.

10. Scattareggia Marchese S., Epasto G., Crupi V., Garbatov Y. Feasibility study on additive-manufactured honeycomb sandwich structural solutions for a Fast Patrol Vessel. Composite Structures. 2025. Vol. 351. P. 118601.

11. Rules for the Classification and Construction of Sea-Going Ships / Russian Maritime Register of Shipping. St. Petersburg, 2025.

12. Kotov V.S., Reznikova R.K., Korostelev A.A., Barskov V.V. Use of polymeric materials for rapid repair of shipboard equipment. Sudostroenie [Shipbuilding]. 2022. No. 5(864). P. 50–53. (In Russ.)

13. Dektyarev A.V., Morozov V.N., Yafasov A.Ya. Additive technologies in shipbuilding: trends and legal regulation. Marine Intellectual Technologies. 2019. No. 4(46), part 4. P. 38–49. (In Russ.)

14. Grinaderov V.Yu. Additive technologies for production of ship valves and fittings. Sudostroenie [Shipbuilding]. 2023. No. 4 (869). P. 54–57. (In Russ.)

15. Dektyarev A.V., Zobov P.G. Technology for producing the small vessel hull by the additive manufacturing methods. Vestnik Gosudarstvennogo universiteta morskogo i rechnogo flota im. admirala S.O. Makarova. 2022. Vol. 14, No. 4. P. 571–582. (In Russ.)

16. Voynov P.S., Belen'kiy V.Ya., Belinin D.S., Varushkin S.V. Possibilities of additive technologies application in designing and manufacturing of weapons of military equipment]. Bulletin PNRPU. Mechanical engineering, materials science. 2021. Vol. 23, No. 2. P. 70–78.

17. Bobyr' V.V., Knyazyuk T.V., Mukhamedzyanova L.V., Staritsyn M.V., Kuznetsov P.A. Study of the influence of direct laser deposition parameters on the structure and properties of high-strength 08Kh14NDL stainless steel. Voprosy materialovedeniya [Problems of Materials Science]. 2024. No. 4 (120). P. 63–72. (In Russ.)

18. Knyazyuk T.V., Shakirov I.V., Mukhamedzyanova L.V., Mikhaylov M.S. Issledovanie vliyaniya austenitizatsii na strukturu i svoystva additivnoy nerzhaveyushchey stali marki 08Kh18N10T [Study of the effect of austenitization on the structure and properties of additive stainless steel grade 08Kh18N10T]. Innovatsionnye tekhnologii v materialovedenii i mashinostroenii (ITMM-2024): materialy VIII Vseros. nauch.-prakt. konf. [Innovative technologies in materials science and mechanical engineering: Proceedings of the All-Russian science and pract. conf.]. Perm', 2024. P. 107–112.

19. Ivanov A.V., Vaganov V.V., Biletskiy N.A. Features of organization of ship repair using additive technologies. Marine Intellectual Technologies. 2020. No. 1(47), part 1. P. 118–124. (In Russ.)

20. Recommendation No. 186 (Mar 2025) Additively Manufactured Metallic Parts for Marine and Offshore Applications. International Association of Classification Societies (IACS). 2025. URL: https://iacs.org.uk/resolutions/recommendations (accessed: 20.02.2025).

21. Kiseleva A.E. Application of additive technologies in solving shipbuilding design problems. Research Bulletin by Russian Maritime Register of Shipping. 2017. No. 48/49. P. 84–88. (In Russ.)

22. Burmistrov M. AddSol — davno ne startap [AddSol — not a startup for a long time]. Additivnye tekhnologii [Additive Technologies]. 2022. No. 3. P. 15.

23. Spiridonov A.Yu., Lyashenko S.M., Prokhoda A.A., Zobov P.G. Prakticheskiy opyt primeneniya additivnykh tekhnologiy v otechestvennom sudostroenii [Practical experience in the application of additive technologies in domestic shipbuilding]. Morskoy vestnik [Marine Bulletin]. 2020. No. S1 (14). P. 90–93.

24. Kordonets S.M., Kuteynikov M.A., Kuchapov A.V., Yurkov M.E. Rasshirenie kompetentsiy Rossiyskogo morskogo registra sudokhodstva. Vvedenie trebovaniy k innovatsionnym materialam i tekhnologiyam [Expansion of competencies of the Russian Maritime Register of Shipping. Introduction of requirements for innovative materials and technologies]. Trudy Krylovskogo gosudarstvennogo nauchnogo tsentra [Transactions of the Krylov State Research Centre]. 2022. No. S1. P. 28–32.

25. Zobov P.G. Opyt primeneniya additivnykh tekhnologiy na sudostroitel'nom predpriyatii [Experience in the application of additive technologies at a shipbuilding enterprise]. Aktual'nye voprosy innovatsionnogo razvitiya Arkticheskogo regiona RF: sbornik materialov II Vseros. nauch.-prakt. konf. [Current issues of the innovative development of the Arctic region: Proceedings of the 2nd All-Russian science and pract. conf.] Arkhangelsk, 2021. P. 96–105.

26. Khalilov N.A., Ogurtsov D.V., Koperchak O.P. Innovatsionnye 3D-tekhnologii v sudostroenii i sudoremonte. Obzor tekushchego sostoyaniya [3-D technologies in shipbuilding and ship repair. Overview of the current state]. Ekspluatatsiya morskogo transporta [Operation of maritime transport]. 2020. No. 4 (97). P. 116–121.

27. Kostylev A.A. Opyt primeneniya additivnykh tekhnologiy v sudostroenii na primere ispol'zovaniya ustanovki pryamogo lazernogo vyrashchivaniya [Experience in the application of additive technologies in shipbuilding on the example of using a direct laser growing installation]. Novye tekhnologii v sudostroenii : sbornik trudov otraslevoy nauchno-tekhnicheskoy konferentsii [New technologies in shipbuilding: Collection of papers of the industry scientific and technical conference]. St. Petersburg, 2022. P. 81–84.


Review

For citations:


Kosyreva (Knyazyuk) T.V., Fomina O.V., Il'in A.V., Kordonets S.M. Prospects for the development of additive manufacturing in shipbuilding. Research Bulletin by Russian Maritime Register of Shipping. 2026;56(1):144-158. (In Russ.) EDN: PCFBYU

Views: 334

JATS XML


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2223-7097 (Print)